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Viking Yacht Co. v. Composites One LLC


May 14, 2009


The opinion of the court was delivered by: Irenas, Senior District Judge


Presently before the Court is Plaintiffs' Motion to Exclude Portions of the Report and Testimony of Defendant's Chemical Expert A. Brent Strong, Ph.D. (Docket No. 159). The Court has reviewed the submissions of the parties, and for the reasons set forth below, Plaintiffs' Motion is granted in part and denied in part.


Viking Yacht Company ("Viking") and Post Marine Co., Inc. ("Post") (collectively, "Plaintiffs") are luxury yacht manufacturers. They brought suit against Defendant Cook Composites and Polymers, Co. ("CCP") to recover damages resulting from the cracking of gel coats on yachts Plaintiffs manufactured using CCP's 953 Series gel. The Court has extensively discussed the facts and history of this case in its previously issued opinions on cross Motions for Summary Judgment, Motions for Reconsideration, the more recent Motion to Bifurcate the Trial of Liability and Damages.*fn1 As a result of this Court's previous holdings, Plaintiffs' surviving claims are: (1) breach of express warranty, (2) fraudulent misrepresentation, and (3) violation of the New Jersey Consumer Fraud Act, N.J. Stat. Ann. § 56:8-2.

CCP retained Dr. Strong, who holds a Ph.D. in chemistry and is a professor of mechanical engineering technology at Brigham Young University, as a liability expert. He was asked to do the following:

(1) examine the chemical natures of the 952 Series and 953 Series gel coats and to determine, from the basic chemical principles, which of the gel coats is more likely to have a higher elongation; (2) examine the proprietary test for elongation used by CCP (called the PE-210 test) to determine if the test procedures are appropriate for such determinations, and to use the test in conducting a study using statistical methods to verify the elongations of the 952 Series and 953 Series gel coats; and (3) comment on the opinion given by Professor Caruthers who has been retained by the Plaintiffs and their counsel as a scientific liability expert in this case. (Strong Rep. ¶ 3.) In preparing his report, Dr. Strong visited both of Plaintiffs' facilities, visually inspected several boats at a marina on the New Jersey shore, performed a statistical analysis of the PE-210 test, consulted other scholars' works, and reviewed other evidence in this case.

Dr. Strong's report is divided into several sections: an "Introduction" (Id. ¶¶ 1-6), "Chemical Theory Related to Gel Coats and Composite Materials" (Id. ¶¶ 7-37), "Chemical Formulation Analysis for Elongation" (Id. ¶¶ 38-50), "Elongation Testing" (Id. ¶¶ 51-72), "Weathering, UV Degradation, and Thermooxidative Degradation" (Id. ¶¶ 73-88), and a "Summary of Conclusions" (Id. ¶¶ 89-93).

In the instant Motion, Plaintiffs object to the majority of the "Chemical Theory" section as well as two of Dr. Strong's overall "Conclusions." Specifically, they seek to exclude (1) paragraphs 12, 17-32, 34, 36-37, 91, and 92 in their entirety, (2) all but the first three sentences of paragraph 33, (3) all but the first sentence of paragraph 35, and (4) the first phrase of paragraph 38.

For the foregoing reasons, Plaintiffs' Motion will be granted in part and denied in part.


"Under the Federal Rules of Evidence, it is the role of the trial judge to act as a 'gatekeeper' to ensure that any and all expert testimony or evidence is not only relevant, but also reliable." Kannankeril v. Terminix Int'l, Inc., 128 F.3d 802, 806 (3d Cir. 1997) (citing Daubert v. Merrell Dow Pharms., Inc., 509 U.S. 579, 589 (1993)). Federal Rule of Evidence 702 "has three major requirements: (1) the proffered witness must be an expert, i.e., must be qualified; (2) the expert must testify about matters requiring scientific, technical or specialized knowledge; and (3) the expert's testimony must assist the trier of fact." Pineda v. Ford Motor Co., 520 F.3d 237, 244 (3d Cir. 2008) (Irenas, S.D.J., sitting by designation).*fn2 Admissibility under the third requirement, the "fit" requirement, "depends in part on 'the proffered connection between the scientific research or test result to be presented and particular disputed factual issues in the case.'" In re Paoli R.R. Yard PCB Litig., 35 F.3d 717, 743 (3d Cir. 1994) (quoting United States v. Downing, 753 F.2d 1224, 1237 (3d Cir. 1985)). "The burden is on the proponent of the testimony to prove its admissibility by a preponderance of proof." NN&R, Inc. v. One Beacon Ins. Group, No. 03-5011, 2006 WL 2845703, at *2 (D.N.J. Sept. 29, 2006).

"An expert opinion is not admissible if the court concludes that an opinion based upon particular facts cannot be grounded upon those facts." Fedorczyk v. Caribbean Cruise Lines, Ltd., 82 F.3d 69, 75 (3d Cir. 1996). Further, "if an expert opinion is based on speculation or conjecture, it may be stricken." Id.; see also Gen. Elec. Co. v. Joiner, 522 U.S. 136, 146 (1997) ("But nothing in either Daubert or the Federal Rules of Evidence requires a district court to admit opinion evidence which is connected to existing data only by the ipse dixit of the expert. A court may conclude that there is simply too great an analytical gap between the data and the opinion proffered.").



The majority of Plaintiffs' objections to Dr. Strong's report relate to his conclusion that something other than the failure of the 953 Series gel caused the cracking,*fn3 and his general discussion of alternative causes for gel coat cracking which, in part, formed the basis of that opinion.*fn4 Plaintiffs argue that Dr. Strong's conclusions are unreliable because they were outside the scope of his engagement, that he did not test his opinions, and that his methodology of relying extensively on others' research and reports was inappropriate.*fn5 However, CCP argues that the opinions Dr. Strong intends to offer are both limited in nature, and within the scope of his engagement. Specifically, CCP states in its brief that Dr. Strong is not being offered to pinpoint what the cause of the gel coat cracking was, but rather, for the opinion that because "a gel coat formulation error was not the cause of cracking . . . that the cause of the gel coat cracking was therefore likely one of the other well-documented general causes of gel coat cracking." (Def. Br. at 6.) Importantly, Plaintiffs do not challenge the testing Dr. Strong did perform on the gel,*fn6 nor his direct refutation of Dr. Caruthers's conclusions.*fn7 Additionally, CCP argues that it was appropriate under Rule 703 for Dr. Strong to have relied on the available literature and other evidence in the case in forming his opinions.

In their brief, Plaintiffs attempt at length to persuade the Court that Dr. Strong's conclusion, that "[t]he formulation of the 953 Series gel coat is appropriate," is outside the scope of his engagement, and that no testing was done to support this conclusion. (Strong Rep. ¶ 91.) Plaintiffs both misconstrue Dr. Strong's conclusion, and seemingly overlook the testing Dr. Strong did perform. Dr. Strong was engaged by CCP for the purpose of examining the formulations of the 952 and 953 Series gels to see which has a greater flexibility, examine CCP's proprietary testing to verify the results, and to directly refute the opinions of Plaintiffs' chemicals expert Dr. Caruthers. (See Strong Rep. ¶ 3.)

Dr. Strong does not deny that he did not conduct any testing to determine whether the other possible causes were the actual cause of the cracking in this case. (See, e.g., Strong Dep. 124:16-125:13, 139:16-23, 188:17-23, 231:21-232:11.) However, he also explains that he was not engaged for the purpose of rendering an opinion on the ultimate cause of the gel cracking. (See Strong Rep. ¶ 3; see, e.g., Strong Dep. 13:7-10, 15:18-16:8, 261:12-262:16.) This point is important because it explains why Dr. Strong did not conduct any additional tests. (See, e.g., Strong Dep. 125:11, 139:22-23.) Rather than impugn the reliability Dr. Strong's conclusions, this supports CCP's explanation of their limited nature: "[T]hat the cracking experienced in some Viking and Post yachts was not caused by a relative lack of flexibility in 953 Series gel coat, but rather resulted from 'some factor beyond or outside CCP's control (such as the design, manufacturing, use, environment, etc.)'" (Def. Br. at 21-22 (quoting Strong Rep. ¶ 91).) Simply stated, Dr. Strong offers an opinion on what the cause was not, but no conclusive opinion on what the cause was.

With this limitation on Dr. Strong's opinion in mind, the Court will examine whether the testing Dr. Strong performed form a reliable basis for his opinion. As noted above, Dr. Strong did in fact repeat the PE-210 test, as well as conduct a statistical analysis of the results, and Plaintiffs do not object to this portion of his report. See supra Note 6.*fn8

Plaintiffs' more serious objection seems to be to Dr. Strong's corollary opinion that the cracking was likely caused by something other than a defect in the formulation of the 953 Series gel coat. To that end, Plaintiffs point to instance after instance in Dr. Strong's deposition where he states that he did not test any particular alternative cause. (See, e.g., Strong Dep. 124:16-125:13, 139:16-23, 188:17-23, 231:21-232:11.) While Dr. Strong did not test each of these alternative causes, he did rely heavily on industry publications, academic articles, and the record evidence in concluding that it was possible that they could have contributed to the cracking.

CCP is not required to prove that any of these alternative causes was the actual cause. Rather, as a defense to Plaintiffs' claim that the relative lack of flexibility was the cause, CCP is merely attempting to introduce evidence that other causes are possible and known to occur frequently. This is not a case where Dr. Strong is offering testimony of specific causation, but quite the opposite. Dr. Strong is offering testimony that one particular thing, namely a relative lack of flexibility in the 953 Series gel coat, was not the cause, and therefore it stands to reason that any of the other known causes might have played a role. Similarly, the references that Dr. Strong makes to the Performance Cruising's successful use of the 953 Series gel coat is a direct challenge to Dr. Caruthers's opinion that the lack of cracking in those boats is "irrelevant."*fn9

Plaintiffs argue that this case is similar to Oddi v. Ford Motor Co., where the Third Circuit affirmed the district court's exclusion of expert testimony because the purported expert had not tested his hypotheses and his inquiry was "haphazard" and "intuitive." 234 F.3d 136, 156 (3d Cir. 2000). In Oddi, a truck driver was injured in an accident, and the plaintiff wanted to offer an "accident reconstruction/design engineer . . . to testify that the truck was defectively designed." Id. at 146.

As is the case here, the expert's qualifications were not challenged, but rather the methodology used in reaching his conclusions. There, the purported expert offered several possibilities for how the defect in the plaintiff's truck could have been fixed to avoid an injury. However, upon review of his deposition testimony, the court concluded that he had conducted no testing to support his theories. Furthermore, the expert failed to properly consider alternative theories. Id. at 158.

Unlike the expert in Oddi, Dr. Strong did actually perform his own tests to reach his primary conclusion that the 953 Series gel coat was more flexible than the 952 Series. Additionally, he relied on other scientific reports and articles to reach the corollary conclusion that the gel cracking was likely caused by something other than a lack of elongation in the 953 Series. It may be true that Dr. Strong's conclusions would be more strongly supported if he had confirmed his theories regarding alternative causes via a laboratory experiment. However, the Third Circuit has been clear that an expert's testimony resting on "good grounds" is admissible, "even if the judge thinks that there are better grounds for some alternative conclusion, and even if the judge thinks that a scientist's methodology has some flaws such that if they had been corrected, the scientist would have reached a different result." Paoli, 35 F.3d at 744.

In addition to challenging the overall conclusions in paragraph 91 of Dr. Strong's report, discussed above, Plaintiffs also challenge the materials he used to support his conclusions. Paragraphs 12, 17-30, 34, 36, and 37, and all but the first sentence of paragraph 35, discuss the general chemical theory of gel coats and composites, as well as common causes of cracking, and contain many restatements of, and quotations from, other scholarly articles and reports. Plaintiffs argue that Dr. Strong was not justified in relying on these various scholarly reports and articles in formulating his opinion that something other than a failure of the 953 Series gel caused the cracking. Thus, Plaintiffs maintain that Dr. Strong's opinion is unreliable because he incorporated unreliable data into his methodology when he included excerpts of these other scholarly works in his report. Plaintiffs likewise challenge that Dr. Strong cannot rely on hearsay evidence in forming the basis of his opinion.

Plaintiffs' challenge to the reliability of the data underlying Dr. Strong's opinion implicates Federal Rule of Evidence 703. Rule 703 provides, in relevant part:

The facts or data in the particular case upon which an expert bases an opinion or inference may be those perceived by or made known to the expert at or before the hearing. If of a type reasonably relied upon by experts in the particular field in forming opinions or inferences upon the subject, the facts or data need not be admissible in evidence in order for the opinion or inference to be admitted.

To determine whether "an expert's data is of a type reasonably relied on by experts in the field," the Court must "assess whether there are good grounds to rely on this data to draw the conclusion reached by the expert." Montgomery County v. Microvote Corp., 320 F.3d 440, 448 (3d Cir. 2003) (internal quotation marks and citation omitted). "If the data underlying the expert's opinion are so unreliable that no reasonable expert could base an opinion on them, the opinion resting on that data must be excluded." Id. (internal quotation marks omitted).

Plaintiffs challenge that they should not be admitted because Dr. Strong did not specifically test whether each of the proffered potential causes for cracking were actually present in this case. As discussed above, Dr. Strong is not opining that any of these alternative causes were the actual cause, but merely that they are other known causes of gel coat cracking. Furthermore, as can be seen, Dr. Strong has supported his opinions with precisely the type of facts and data "relied upon by experts in the particular field in forming opinions or inferences upon the subject." Fed. R. Evid. 703.

One example,*fn10 Paragraph 12, discusses and quotes Yeagley on the importance of daily calibration of the spraying equipment. Dr. Strong a basis for believing that Plaintiffs' equipment was not properly calibrated. In his deposition he stated that "[i]n my inquiries of both Post and Viking personnel, they did not calibrate their equipment properly. And it is my, my assertion and belief that because they did not calibrate it properly, it was unknown to them whether [the gel coat] was being applied properly, and therefore, it was not." (Strong Dep. 45:4-11.) Dr. Strong provides the quote from Yeagley as scholarly support to connect his observation to his opinion that it is possible that calibration problems could have led to cracking.

Similarly, paragraph 19, which discusses both the need to stir the gel coat prior to use and the temperature at which the gel coats should be stored, contains lengthy quotes from both the Yeagley and Lacovara papers. Dr. Strong suspected that there was a problem with the mixing (Id. 230:8-14), and felt that "the temperature uniformity was not properly controlled" at the Post facility (Id. 238:5-7). The quoted articles support the proposition that if the cracking was not caused by the relative lack of flexibility of 953 Series gel coat, it could have been caused by something done by Plaintiffs.

This Court has previously noted the importance of experts examining relevant literature in forming a basis for their opinions. See Milanowicz v. The Raymond Corp., 148 F. Supp. 2d 525, 533 (D.N.J. 2001) ("Courts should determine whether an expert has supported his conclusions through discussion of the relevant literature, broadly defined. This component could be satisfied by general design manuals or industry-specific journals. . . . Surveying relevant literature is one aspect of Daubert's peer review prong."). That is precisely what Dr. Strong has done in the "Chemical Theory" portion of his report.

The issue in paragraphs 36 and 37, which discuss boats that did not exhibit cracking made by Plaintiffs as well as another manufacturer, Performance Cruising, using the same batches of 953 Series gel where there was not cracking is slightly different than the other paragraphs discussed above. Unlike those statements based on considerable scientific research, the statements in these two paragraphs are not based on Dr. Strong's direct observation of any yachts, nor on general scientific knowledge. Rather, they are based on representations by Viking and Post personnel and "the deposition and declaration of Tony Smith." (Strong Dep. 122:22-23.)

In all likelihood, Tony Smith's deposition and certification were the only sources available to Strong to provide evidence of whether there had been cracking in boats made by other manufacturers using 953 Series gel. Additionally, Smith's deposition and certification are undoubtedly part of the record in this case, and CCP intends to offer his testimony at trial. Thus, the Court concludes that the representations made by Smith were sufficiently reliable to permit Strong to incorporate them into his analysis. Overall, the challenged portions as a whole are very informative when it comes to other possible causes of gel coat cracking, and could be very helpful to jury for that reason alone. Furthermore, there can be little question that the scholarly articles and reports on which Dr. Strong relies satisfy the requirements of Rule 703. Plaintiffs, of course, will have an opportunity to explore Dr. Strong's reliance on both the scholarly works and Smith's testimony via cross-examination.*fn11, *fn12

As such, Plaintiffs' Motion is denied with regard to paragraphs 12, 17-30, 35-38, and 91.*fn13


Paragraphs 31, 32, and all but the first three sentences of paragraph 33 deal with a different issue, namely offering conclusions on an ultimate issue before the jury outside of Dr. Strong's area of expertise. One of the remaining claims is for breach of express warranty. In the previous motions before the Court, summary judgment was denied on the issue of the precise meaning of CCP's warranty.*fn14 In paragraph 31, Dr. Strong opines that, "[i]n light of these issues of design and manufacturing, it is not surprising that CCP only warrants that the product will meet CCP's specifications at the time of shipment." (Strong Rep. ¶ 31.) Dr. Strong then continues by quoting portions of the warranty. He also states that "[w]arranty limitations in areas that are out of the control company are certainly reasonable. Likewise, boat manufacturers limit their warranties for situations that are outside their control." (Id. ¶ 32.)

While it is true that in certain instances, an expert with particular expertise in a complex field may be permitted to give an opinion on whether a particular course of conduct was reasonable, Dr. Strong is not an expert in the field of manufacturers' warranties.*fn15 His expertise is offered in the field of chemical engineering, and his credentials support expertise only in that area. Additionally, Dr. Strong does not provide any basis for these conclusions. Therefore, the content or meaning of any warranty representations made by CCP or Plaintiffs are clearly beyond the scope of his expertise. Accordingly, paragraphs 31 and 32 will be excluded.*fn16


Paragraph 92 states: "Therefore, I conclude that CCP acted responsibly in the development and testing of the 953 Series gel coat product." (Strong Rep. ¶ 92.) Plaintiffs challenge this conclusion on the grounds that it is a legal conclusion relating to the CCP's duty of care. It is not disputed that "[t]he district court must limit expert testimony so as to not allow experts to opine on 'what the law required' or 'testify as to the governing law.'" Holman Enters. v. Fidelity & Guar. Ins. Co., 563 F. Supp. 2d 467, 472 (quoting United States v. Leo, 941 F.2d 181, 196-97 (3d Cir. 1991)). However, the Court is not required to exclude Dr. Strong's opinion merely because he used the word "responsibly." See Crowley v. Chait, 322 F. Supp. 2d 530, 500 (D.N.J. 2004) ("[T]he Court is not prepared to exclude [the expert]'s reports on Daubert grounds merely because he made occasional use of the word "negligent" or the phrase "should have known.").

One of the fundamental issues in this case, is what did, or did not cause the gel coat cracking in this case.*fn17 However, the jury in this case is simply not being asked whether to determine whether "CCP acted responsibly." Additionally, the word "responsibly" can have a different meaning to different lay jurors, and there is a high likelihood that Dr. Strong using that word will cause confusion.

CCP argues that Dr. Strong is merely "summarizing his opinions that CCP's testing methodology was a reliable means of measuring gel coat elongation, that CCP developed the 953 Series gel coat's formulation through responsible application of chemical principles, and that 953 Series gel coat, just as CCP represented, possessed greater elongation than 952 Series gel coat." (Def. Br. At 33.) However, if that is true, paragraph 92 would merely be duplicative of the opinions in paragraph 91. Likewise, to the extent that paragraph 92 has a meaning other than the one proffered by CCP, it would be both confusing to the jury, and sounds dangerously close to being a legal conclusion. Therefore, any opinion on whether or not "CCP acted responsibly" (Strong Rep. ¶ 92), simply will not "assist the trier of fact to understand the evidence or to determine a fact at issue," and is therefore excluded. Fed R. Evid. 702.


For the reasons set forth above, Plaintiffs' Motion to Exclude Portions of the Report and Testimony of Defendant's Chemical Expert A. Brent Strong, Ph.D. is granted in part and denied in part. Plaintiffs' Motion is denied with respect to paragraphs 12, 17-30, 35-38, and 91. Plaintiffs' Motion is granted, and Dr. Strong's opinions are excluded with respect to paragraphs 31, 32, 92, and the last three sentences of paragraph 33.

Joseph E. Irenas, S.U.S.D.J.

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