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Ferriola v. Stanley Fastening Systems

December 14, 2007


The opinion of the court was delivered by: Honorable Joseph E. Irenas


Defendants, Lowe's Companies, Inc. ("Lowe's") and Stanley Fastening Systems, L.P., ("Stanley") (collectively "Defendants"), bring this motion to bar the expert testimony of Plaintiffs' expert witness, Darry R. Holt, P.E. ("Holt"), and for summary judgment. For the reasons stated below, Defendants' motions will be denied.


The underlying facts to this dispute are set forth in detail in this Court's Opinion dated August 1, 2007 (Docket No. 49). The basic facts are that former Third-Party Defendant Thomas Parks ("Parks") purchased a pneumatic nailer from Lowe's Home Improvement Center on December 4, 2006, which came equipped with a contact trip mechanism and included a sequential trip mechanism with installation instructions. Plaintiff Joseph Ferriola ("Ferriola") borrowed the nailer with the contact trip mechanism from Parks. Ferriola was injured when, while using the nailer, it double-fired and injured his right leg and femur.

Ferriola brought suit against Stanley and Lowe's for negligence, strict liability, and breach of implied and express warranties, who in turn brought identical, third-party complaints against Parks seeking contribution and indemnification. Parks filed a motion for summary judgment on the theory that he had no duty to Ferriola, which this Court granted. (Docket Nos. 49, 50).

Defendants now move for summary judgment, asserting that Plaintiffs' theory of liability is based on Holt's testimony that the design of the nailer was defective and the warnings inadequate. Defendants argue that Holt's testimony is inadmissible, and without it, Plaintiffs cannot maintain an action.*fn1 Plaintiffs contend that Holt's testimony is admissible and that even if the Court bars his testimony, summary judgment is still not warranted.


Federal judges are charged with the task of being "gatekeepers" to ensure that expert testimony is both relevant and reliable. See Kannankeril v. Terminix Int'l, Inc ., 128 F.3d 802, 806 (3d Cir. 1997) (citing Daubert v. Merrell Dow Pharms. , 509 U.S. 579, 589 (1993). Fed. R. Evid. 702 ("Rule 702") governs the admissibility of expert witnesses.*fn2 Under Rule 702, the Court must make three primary determinations: "(1) that the proffered witness be an expert; (2) that the expert testify about matters requiring scientific, technical, or specialized knowledge; and (3) that the expert's testimony assist the trier of fact." Ebenhoech v. Koppers Indus ., 239 F. Supp. 2d 455, 465 (D.N.J. 2002). Here, Defendants challenge Holt's qualifications and the reliability of his expert report.

Defendants contend that Holt is not a qualified expert because, although Holt is an engineer, he: (1) has no education, training, or experience in the design, manufacture, or testing of pneumatic nailers; (2) has no experience working with such nailers, or supervising others who work with them; (3) has never worked on the manufacture or design of pneumatic nailers; (4) has only testified about nailers in one of the 38 cases in which he testified in the past four years;*fn3 (4) has not authored any publication on the subject; and (5) made no attempt to contact any governing body or manufacturer concerning his opinions about the nailer.

Rule 702, however, espouses a liberal policy of admissibility that extends to the substantive as well as the formal qualification of experts. See In re Paoli R.R. Yard Pcb Litig ., 35 F.3d 717, 741 (3d Cir. 1994)(citing Hammond v. Int'l Harvester Co. , 691 F.2d 646, 652-53 (3d Cir. 1982)(permitting an engineer to testify about tractors in a products liability action even though his "only qualifications were sales experience in the field of automotive and agricultural equipment and teaching high school automobile repair") and Knight v. Otis Elevator Co. , 596 F.2d 84, 87-88 (3d Cir. 1979)(permitting an expert to testify about the design defect of elevator buttons despite the expert's "lack of specific background in [the] design and manufacture of elevators").

Holt is a registered professional mechanical engineer who worked in industry for approximately 10 years,*fn4 and then as a consultant for 29 years. (Charnas Aff. Ex. 3, ¶¶ 6-7). During Holt's career as an engineering consultant, in which he investigates accidents, identifies hazards, and evaluates the safety design and condition of machines, he has evaluated approximately 24 nail guns dating back to 1975. ( Id. ¶ 11). He has also "observed the common mechanical projectile hazard on hundreds of different kinds of machines including machine tools, crushing and sizing equipment, and continuous rolling lines in industries such as construction, textile, metal processing, paper, plastic, film, and printing." ( Id. ). Accordingly, this Court holds that Holt's experience as an engineer for 39 years who has knowledge of engineering practices and standards*fn5 makes him qualified as an expert in this case.

The Court must next determine whether the process or technique Holt used in formulating his opinion was relevant and reliable. See In re Paoli , 35 F.3d at 741; Daubert, 509 U.S. at 589. In a products liability action, when determining whether an expert's report is reliable under Rule 702, courts in the Third Circuit generally look to "whether the expert considered (1) federal design and performance standards, (2) standards established by independent standards organizations, (3) relevant literature, (4) evidence of industry practice, (5) product design and accident history, (6) illustrative charts and diagrams, (7) data from scientific testing, (8) the feasibility of any suggested modification, and (9) the risk-utility of any suggested modification." Ebenhoech v. Koppers Indus. , 239 F. Supp. 2d 455, 467 (D.N.J. 2002)(citing Milanowicz v. The Raymond Corp ., 148 F. Supp. 2d 525, 536 (D.N.J. 2001)(hereinafter the " Milanowicz factors").

In his expert report, Holt opined that the pneumatic nailer was defectively designed and is unreasonably dangerous due to the "lack of adequate engineering controls to eliminate the hazard of an unintended nail firing." (Coyle Aff. Ex. A, 7). He suggested that effective and inexpensive engineering controls, namely a sequential trip mechanism or an anti-double fire mechanism, existed and should have been used. ( Id. ). Indeed, he admits that a sequential trip mechanism was provided along with the nailer equipped with a contact trip mechanism, but asserts that the contact trip mechanism's danger outweighs its utility and thus should not have been included.*fn6 Lastly, he concludes that the warnings and instructions provided with the nailer were "inadequate to inform a potential user of the hazard and potential for injury and what steps the user can take to eliminate same, i.e., by installing a sequential trip mechanism. The information in the manual does not state that a nailer equipped with a contact trip mechanism is hazardous or unsafe." ( Id. ).

Holt based his testimony on: (1) his physical inspection of the nailer; (2) field testing of the nailer; (3) review of the nailer's user manual and safety warnings; (4) familiarity with the contact trip and sequential trip mechanisms based upon his previous experiences as a consulting engineer; (5) familiarity with ...

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